Boastead

       

We are the Official Exclusive Agent of Controls & Electrics in Middle East  and their sales agent worldwide which is better known, commenced operations as a division of Boustead Services Pte Ltd (since 1828) and is primarily involved Real Time Process Control System Design and Implementation for Process Industries and the supply of electrical machines, instruments and accessories. Primary strengths are in the ability to deliver value -added solutions .

Controls & Electrics established in 1988,  is an ISO 9001-2000 certified Company specializing in the design, engineering and supply of process control and safety shutdown systems for the upstream oil & gas as well as general process industries. From humble beginnings, we have evolved into a leading control system solution provider with products and systems installed globally for diverse applications ranging from oil & gas production to water treatment, and rayon manufacturing to geothermal power generation. Our systems for the upstream oil and gas industries include wellhead control panels, integrated DCS/ESD/F&G systems and customized solutions.

P- Products:

P1- Wellhead Control Panels

BOUSTEAD C&E Wellhead Control Panels and Systems monitor vital process safety parameters of a well head platform and provide safe and sequential start-up and shutdown of production wells as per design SAFE charts. Incorporating the know-how acquired over nearly 40 years of design and implementation expertise as well as feedback received from our esteemed clientele, our products are unmatched in quality of design, workmanship , accessibility and ease of maintenance.

Logic operation may be pneumatic (air/gas) or low pressure hydraulic generated within the panel. In line with current trends, and where reliable electric power is available, we offer programmable logic implemented using TUV AK6 (SIL 3) approved hardware/firmware. Wellhead shutdown systems are supplied with integrated or separate stand-alone or skid mounted hydraulic power units (HPUs) complete with redundant hydraulic pumps, accumulators and reservoirs. Facilities are available for remote monitoring and control of critical process parameters and shutdown valves from the process platform complex. Our well proven in-house capability & experience in high integrity electronic systems ensures a one-stop solution for the implementaion of advanced well testing & partial stroking features.

P2- Hydraulic Power Unit

The HPU can be integrated in the common section of the panel complete with pneumatic/electric driven pumps, accumulators, reservoirs, thermal and pressure relief optimally sized to provide actuating power to all hydraulically operated shutdown valves.

Alternatively, the HPU can be a separate stand-alone skid mounted unit. Accumulators are available in different materials of construction to suit the environment.

P3- Chemical Injection Skid

Controls & Electrics provides state of art technology with engineering solutions for chemical injection and dosing skids.

As a reputed system integrator we provide complete solution including Design, Engineering, Fabrication, Testing and commissioning.

Injection systems provided ranges from single to multiple dosing pumps which are pneumatic or electric driven comprising of instruments and valves, mechanical equipment, piping, tanks, and control systems.

P4- Integrated Control & Safety Systems

C&E designs, integrates and supplies High Integrity Emergency Shutdown systems (ESD) for mission critical applications such as Wellheads, FPSOs and Production Platforms. Systems are designed to TUV AK6(1002D) requirements with complete redundancy at controller, Power Supply , Communication and I/O .

The system architecture ensures very high levels of availability together with the highest levels of reliability required of safety instrumented systems. Advanced diagnostics ( more than 1000 are run every second) enable trouble shooting as well as predictive maintenance down to single I/O channels . Systems are designed to ensure that no single failure will bring the system down and cause production loss while ensuring that no UNSAFE failure will go undetected and endanger plant, equipment or life.
Input testing (open/short circuits) and protected outputs are standard. Sequence-of-Events can be resolved to within 1 or 3 mS depending on the hardware /software platform being used

P5- Fire & Gas Systems

From FPSOs and Production platforms to tunnels and buildings, C&E provides fire and gas detection, alarm and protection systems. Using state-of-the-art discrete as well as addressable detectors and tranmsitters, systems are configured to operate in conjunction with controller cards, addressable fire panels and/or plcs. Where required, we also supply the FM 200 or other extinguishing systems as part of the package.

Fire & Gas Systems are engineered and supplied on stand-alone basis or as part of an integrated ESD and/or Process Control System.

Notable systems in successful operation include the F&G System for Saudi Aramco’s ZULUF GOSP-2 Production Complex which, at 1.2 million/barrels per day, is the largest single such complex anywhere in the world . A significant number of FPSOs and production platforms worldwide are also protected by F&G systems designed and implemented by C & E.

 

P6- SCADA System

A fact that is obvious yet often escapes attention is that in this day and age, there is really not much to choose between one brand of hardware and the other – technologies have evolved to the point where the hardware merely provides the building blocks based on which a system must be implemented. Application know-how and experience of the people that will actually put the system together is therefore of the utmost importance . C&E, over the last quarter of a century, has designed and implemented simple as well as complex Supervisory Control and Data Acquisition systems for diverse industries. Projects have ranged in size from less than $100K with as few as 200 I/O to several million dollars with over 20,000 real I/O. Systems have been based on standard plc ,RTU or DCS hardware with off-the-shelf software packages being utilised for the HMI functions. Systems may comprise many remote nodes communcating over cable, fibre optics or via wireless radio.

P7- Well Testing Panels

BOUSTEAD Well Test ESD Panels are equipped with integral hydraulic power units to provide necessary actuating supply to well shutdown valves. Logic circuitry is provided to monitor the vital process parameters and safely shutdown the well upon detection of any abnormal conditions . Opening and closing of the shutdown valves are appropriately sequenced.

Necessary logic is also provided for charging & monitoring of ESD and Fusible loop and alarm / shutdown. Additionally, the status of Hi-Lo pressure pilot loop is monitored and alarm / shutdown initiated. Welltest panels are constructed using SS316L material, fully welded and water-jet tested to comply with NEMA-4X requirements. Gauges and controls are recessed to minimise risk of damage during frequent transportation. High Pressure Quick connectors are provided for eas of portability and setting up.

 

P8- Terminal Automation System

The Integrated Terminal Automation & Control System (iTACS) is a modular, PC based solution which addresses the needs of today’s state-of-the-art fuel storage & distribution applications. It is used by major petrochemical, logistics and defense establishments to manage the loading of petroleum products chemicals onto road tankers, ships, aircrafts and rail car tankers.

iTACS is customizable to the users’ specific needs for full range of functionalities involving pipelines, storage facilities, dispensing terminals, and retail outlets. It covers, among others, activities such as customer database maintenance and verification, terminal security, tank farm & inventory management, fire & gas and facility safety systems, automated product loading & generation of bill-of-lading, invoices etc.

Boustead offers complete turnkey solutions which include all flow measurement, control and dispensing equipment, customer & identification/security devices, safety systems & fire control equipment along with the required computing hardware and software. Moreover, for ‘enterprise-driven’ seamless business interface to the terminal operations, the iTACS can be integrated with the users’ custom or commercially available enterprise management system.

The system integrates and controls loading racks and associated equipment, pumps, valves, motors, weigh scales, meters, facility access terminals, printers and optional products such as Leak Detection Systems. The system also provides features designed to automate truck, railcar, ship and barge, and pipeline receipt/shipment.

iTACS allows easy data exchange between the terminal automation application and corporate data systems. By virtue of it’s modular design and scalable architecture, it provides a growth path for future integration and expansion of operations without losing the initial investment in the original system

P9- Electric Motors and Drives

P9.1- Electric Motors

Electric motors are the driving force behind all modern industry and hence consume vast amounts of energy – around 50% of the electricity generated by power stations is consumed by electric motors.

To keep at the forefront of technology and product development, Brook Crompton uses the latest design techniques including finite element analysis, thermal modelling, aerodynamic analysis, sophisticated design models together with extensive test resources. We also work closely with several university research departments.

Controls & Electrics in keeping with our commitment to high quality, has partnered Brook Crompton for the last 20 years. We are a leading supplier of high quality electric motors for the domestic industrial market. Our motors are used in every industrial activity and are sold chiefly to OEMs – notably manufacturers of fans, pumps and compressors, mechanical handling and process machinery. Sales are also made directly to end-users.

P9.2- Energy Efficent W-Series

Brook Crompton’s standard motor range, called ‘W’, is up to 3% more efficient than other standard motors, resulting in a lower demand for energy and, therefore, cost savings for users. The award-winning “W” is truly a global product benchmarked against the world’s best and manufactured to a high specification

P9.3- Variable Speed Motors

Our Variable Speed ‘W’ (integrated motor and inverter), combines an efficient, highly adaptable ‘W’ motor with a purpose designed frequency inverter. This combination together with the innovative design which incorporates the inverter into the terminal box, results in a very compact, efficient and reliable variable speed motor. It is simple to install and fits in the same space as a conventional motor, therefore can be retrofitted to an existing piece of equipment.

P10- Field Instruments for Process Automation

  • Pressure & DP Transmitters
  • Flow Transmitters
  • Ultrasonic Level Gauging
  • Cpacitannce Level
  • Radar Level Gauges
  • Magnetic Flow Meters
  • Valve Positioners

 

S- Services

S1- Design & Engineering Services

Comprehensive engineering services & documentation are provided for all systems supplied by us including 3-D drawngs where required. Typical documentation include:

  • Functional Design Specifications
  • Detailed Engineering
  • Instrument Data Sheets
  • GA Drawings
  • Loop Diagrams
  • Logic Diagrams
  • Application Software Development
  • Interconnection /Hook-up Diagrams

S2- Site Services

S2.1- Testing, Field and After Sales Services

We provide the full range of in-works and on-site services to support our systems. Augmented by specialised test equipment – both standard and custom-built, all systems are 100% tested prior to shipment and then again, on customer request, at site.

Post-sales service support include maintenance contracts and 24/7 response where so contracted.

  • System Integration
  • Simulated Testing
  • Loop Testing
  • I/O Verification
  • Logic Verification
  • Pre-Commissioning checks
  • Commissioning
  • Emergency Response Services 24/7
  • Maintenance Contracts

S2.2- Testing Calibration Equipment

I/O SIMULATORS

  • Pneumatic
  • Hydraulic
  • Electronic

CALIBRATORS

  • Pneumatic
  • Electronic
  • Dead Weight

NASCLEANING SYSTEM

  • Hydraulic Oil
  • Water/Glycol

PRESSURE TESTING

  • High Pressure Pumps
  • PLC-based Trending/Chart Recording

S3- Training Services

Training forms and important & integral part of our value-added services. We strongly believe that well-trained Operations Staff are crucial to the successful start-up, operation and maintenance of any control system. After all, a control system – though valued at only a few percent of the overall cost- is the combined HEART & BRAIN of the process/plant.

Both class-room and hands-on training is provided to customer’s engineers to ensure that they are upto a level where they can not only handle the equipment with confidence, but are adequately familiar to provide at least upto the 1st level of support in the unlikely event of a system malfunction.

Apart from standard training programmes, customer and project-specific training tailored to meet individual or group needs is provided both in the factory and subsequently on the job site. Programs are available for both electronic and hydraulic control systems.

U- Solution

U1- Total Safety and Control Solutions

C&E supplies control & safety solutions, instrumentation equipment and electric machines for process industry.

Digital Electronics and Software based solutions to Pneumatic Logic and Hydraulic Actuation, C&E is equally at home. We provide the full range of systems services – field & front-end engineering, integration & testing, to final commissioning & maintenance services. Over the years, products have been evolved which have their own standing in the market place and are recognised as best-in-class by discriminating customers who DEMAND and EXPECT value for money .

The design philosophy of our control and safety systems reflect 250 man years of cumulative expertise in this specialised niche. It’s an expertise that translates into a reliable ,trouble-free and safe operation with minimum or zero downtime.

For the customer this means one important thing: PEACE OF MIND

U2- Engineered Control Systems, Field-proven and rugged solutions for the most arduous environments:

  • DCS/PLC Based Control Systems
  • ESD/Fire & Gas Systems
  • Burner Management Systems
  • Terminal Automation Systems
  • Well Head Control Systems
  • Hydraulic Power Units
  • Burner Management Systems
  • Fuel Gas Skids
  • Chemical Injection Skids
  • Well Testing Panels
  • Test & Calibration Systems

U3- Wellhead Panel and HPUs

We pride ourselves in the superior quality of our wellhead panels and HPUs which compare to the best poduced anywhere in the world.

  • WORLD CLASS QUALITY
  • INDIVIDIUALLY CERTIFIED
  • IMPECCABLE WORKMANSHIP
  • EASY MAINTENANCE ACCESS
  • 2 YEAR PRODUCT WARRANTY

U4- Control Hardware Expertise

Our Engineers are well-versed across various hardware platforms including:

  • Siemens-Moore APACS & QUADLOG
  • Siemens S5/S7/PCS-7
  • Yokogawa Prosafe-RS
  • Rockwell Automation
  • GE
  • ABB
  • Others

U5- Special Applications

Our special applications expertise:

  • Custody Transfer
  • Emergency Shutdown
  • Fire & Gas Detection
  • Pipeline Leak Detection
  • Alarm Systems
  • Tank Truck/Marine/Aircraft Loading Systems

U6- Process Control

Our process control expertise:

  • Oil & Gas Production
  • Burner Management
  • Water & Sewage Treatment
  • Boilers

Awards / Certification

ISO-9001 ~ 2008

OHSAS-CERT (2014 ~ 2017)

CLIENTS:

ADMA OPCO
Saudi Aramco
ONGC
ADCO
Zadco
NPCC
McDermott
Dragon Oil
CNOOC
L&T
Galfar
Saipem
BW OFFSHORE
FMC Inc
PTT-EP
Prosafe
Modec
British Gas
Clough Australia
Cairn Energy
MINDEF Singapore
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